NGP SERIES PISTON METERING PUMP PARTS AND INSTRUCTION MANUAL NGP-6055 Shown CDS-JOHN BLUE COMPANY DIVISION OF ADVANCED SYS
© 2015 CDS-John Blue Co. 10SERVICE MAINTENANCE Proper maintenance of the NGP pump will ensure a service life for many years. Rebuilding and / or serv
© 2015 CDS-John Blue Co. 11PISTON ROD PACKINGS The rod packing consists of 2 sets of self-tightening ‘V’ rings which seal around the piston rod to pre
© 2015 CDS-John Blue Co. 12CRANKCASE DISASSEMBLY Major pump repair requires some in-depth knowledge on working tolerances for internal parts. We rec
© 2015 CDS-John Blue Co. 13INTERNAL DISASSEMBLY Reference to the schematic section is recommended prior to disassembly of the internal crankcase compo
© 2015 CDS-John Blue Co. 14PARTS LISTING – NGP- 405x / 605x / 705x Series NGP-4050 NGP-6050 NGP-7050 NGP-4050 NGP-6050 NGP-7
© 2015 CDS-John Blue Co. 15NGP- 405x / 605x / 705x SERIES 220 FLANGE ADAPTERS: - CAST IRON PUMPS USE 115701-02FLG OR 115601-02FLG - STAINLESS USE 1
© 2015 CDS-John Blue Co. 16PARTS LISTING – NGP- 505x / 805x / 905x SERIES NGP-5050 NGP-8050 NGP-9050 NGP-5050 NGP-8050 NGP-9
© 2015 CDS-John Blue Co. 17NGP- 505x / 805x / 905x SERIES 220 FLANGE ADAPTERS: - CAST IRON PUMPS USE 115701-02FLG OR 115601-02FLG ON “DR” PUMPS WITHO
© 2015 CDS-John Blue Co. 18PARTS LISTING – DOUBLE ADJUSTABLE PUMPS Parts unique to the NGP-5655-ARF, NGP-8055-AR, and NGP 9055-AR assemblies (refe
© 2015 CDS-John Blue Co. 19NGP Clutch Kit Assembly (optional) Universal Clutch Components - Assemble as shown in the first schematic figure, and ensur
© 2015 CDS-John Blue Co. 2SAFETY PRECAUTIONS Equipment should be operated only by responsible people. A careful operator is the best insurance a
© 2015 CDS-John Blue Co. 20Clutch Kit Parts List ITEM PART DESCRIPTION PART # -X050 MANUAL -X058 ELEC. -X059 HYD. 1 WA
© 2015 CDS-John Blue Co. 21NGP-x050 MANUAL SHIFT COMPONENTS NGP-x058 ELECTRIC SHIFT COMPONENTSNGP-x059 HYDRAULIC SHIFT COMPONENTSClutch Kit Schem
© 2015 CDS-John Blue Co. 22DIMENSIONAL FOOTPRINTS
© 2015 CDS-John Blue Co. 23TROUBLE SHOOTING ISSUE PROBABLE CAUSE Pump hard or impossible to prime Valves damaged or in wrong place Debris lodged i
© 2015 CDS-John Blue Co. 24 LIMITED WARRANTY THIS WARRANTY IS IN LIEU OF ALL OTHER WRITTEN OR EXPRESS WARRANTIES AND REPRESENTATIONS. ANY IMPLIED
© 2015 CDS-John Blue Co. 3TABLE OF CONTENTS Safety Precautions ………………………………………………………………………………………………… 2 Note to the Owner ……………………………………………………………………
© 2015 CDS-John Blue Co. 4INTRODUCTION The NGP series pump is a positive displacement variable stroke metering pump. It is specifically designed to
© 2015 CDS-John Blue Co. 5INSTALLATION MOUNTING The NGP pump should be mounted on a rigid base in a horizontal position. The mount position sho
© 2015 CDS-John Blue Co. 6PUMP SETTING The NGP pump output is determined by the drive sprocket ratio and the stroke setting. There are two ways to f
© 2015 CDS-John Blue Co. 7LOADED RADIUS The measurement for the loaded radius must be from the Manufacturer of the tire or be measured under loaded co
© 2015 CDS-John Blue Co. 8INITIAL PUMP START UP Verify that all installation guidelines have been followed as outlined in the installation section of
© 2015 CDS-John Blue Co. 9MAINTENANCE Check oil daily and fill crankcase to proper level with a quality grade SAE 90 weight gear oil. With the pum
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